One-stop cable assembly connection solution to solve your connectivity challenges

Every connection requires its own dedicated cable. Don’t compromise on the quality of your entire connection system. Spring Technology provide you with a comprehensive system solution directly from us, without any intermediary suppliers. Cable assembly is a complex process that demands expertise in connectors, cables, and assembly techniques. Spring Technology meet all these requirements with excellence. Our skilled assembly team rigorously tests the complete system according to your specifications. Our assembly service guarantees the same high quality as our connectors, without any compromises. Spring Technology offers you everything you need from a single source.

Key benefits

  • 100% final inspections
  • Automated processes for cutting, stripping, and attaching
  • Extrusion capabilities using hot-melt and high-pressure/temperature techniques
  • Ultrasound welding
  • EMC-compatible assembly
  • Custom labeling tailored to your application
  • A wide range of potting options for sealed systems
  • Extruded cable crossovers
  • Products designed for durability and reliable functionality
  • Ongoing inspections, including crimp force monitoring, throughout production.

Four-step process to tailor your cable assembly solution

2. Select the best CABLE TYPE

  • Extreme environments – IP68 or hermetic sealing, ultra-resistant
  • Medical – easy to clean, multiple sterilization methods
  • Military – rugged, compact, lightweight
  • Instrumentation – miniaturization, precision, high-speed data
  • Fiber optic – broadcast, rodent-proof, sensing, copper-fiber hybrid

1. Choose the ideal both sides CONNECTORS for your application

  • Spring Technology Connectors’ products
  • Other standard connectors (Ethernet, USB, Audio/UHD Video)
  • Custom connectors or electronic solutions
  • Bluntcut / pigtail

4. Confirm Wire Connection Way

Our engineer will work out a connection diagram including all cable details for your confirmtion

3. Get the right BEND RELIEF

  • Pre-molded bend reliefs for fast delivery
  • Thermoplastic overmolds to permanently bond connector and cable
  • Silicone overmolds for silicone cables offering heat protection and maximum flexibility
  • Custom overmolds with multi-cable exits

Cable Solutions

High-speed data transmission solutions

High-speed data transmission solutions

We support you in developing cutting-edge connectivity solutions, utilizing the latest in design simulation and testing methods.

 

Our focus is on delivering high-reliability and high-performance technologies, ensuring optimal performance with minimal near-end crosstalk (NEXT) and far-end crosstalk (FEXT), as well as low insertion loss and return loss. Our capabilities extend to:

  • Ethernet up to 10 Gbit/s
  • USB 3.2 Gen 2 up to 10 Gbit/s
  • USB 2.0 up to 480 Mbit/s
  • Audio/UHD Video

 

With our expertise in cable assembly and system engineering, we streamline the process for you. From prototyping to ensuring protocol compatibility, we handle the optimization, simulation, and testing of your high-speed designs, saving you valuable time and resources.

Military cable assembly solutions

Military cable assembly solutions

Military cable assemblies are meticulously crafted data and power cable systems engineered to fulfill the exacting demands of the military and defense sectors. These assemblies are pivotal in a wide array of military operations, facilitating crucial functions such as communication, data transmission, power distribution, and beyond.

 

Key features of our military cable assemblies include:

  • Robust construction designed to endure extreme environmental conditions
  • Adherence to the latest military standards, ensuring compatibility and reliability
  • Tailored to meet specific requirements, offering high levels of customization

 

Explore our FX series to discover the perfect solution for your military connectivity needs

Fiber optic solutions

Fiber optic solutions

Ensuring seamless data transmission over fiber optics demands meticulous precision in the cutting, stripping, and assembly of fiber optic components. This process necessitates specialized tooling, techniques, procedures, and skilled craftsmanship.

 

Achieving optimal optical performance requires precise alignment, positioning, preparation, and outgassing of the fibers, which are challenging tasks demanding meticulous execution. Additionally, proper cleaning of fiber strands is essential to prevent flawed fusion splices and inadequate bonds.

Our optical solutions are engineered to deliver:

  • Superior quality and stability of the optical link
  • Designs built to withstand harsh outdoor conditions
  • Ease of use in field applications
Single pair ethernet solutions

Single pair ethernet solutions

The rising complexity of networked devices, such as sensors, actuators, and controllers, used across various sectors like industrial automation, transportation, smart cities, and defense, presents significant challenges for Ethernet connectivity. These challenges include long cabling distances, bandwidth limitations from older connectivity systems, and managing multiple protocols simultaneously.

To address these challenges, there’s a growing demand for a smaller, lighter, and more cost-effective version of Ethernet known as Single Pair Ethernet (SPE). SPE utilizes just one pair of twisted copper wires and offers:

  • Data transmission speeds ranging from 10 Mbit/s to 10 Gbit/s
  • Power over Data Line (PoDL) up to 52 Watts
  • Distances ranging from 15 meters (at 10, 100, and 1,000 Mbit/s) to 1,000 meters (at 10 Mbit/s)

Drawing upon our expertise in precision, durability, and resilience to extreme conditions, we integrate SPE’s unique features with our high-reliability, high-performance sealed connectors. This integration opens up new possibilities for SPE connectivity in industrial production lines and defense UAVs, elevating their performance and capabilities to new heights.

Miniature & high-density cable assembly solutions

Miniature & high-density cable assembly solutions

Cabling miniature and dense connectors poses significant challenges, demanding specialized technical expertise, precise tooling, advanced assembly techniques, and rigorous testing methods. Our operators are highly skilled in mastering these complexities.


The process of miniaturization impacts every stage of cabling design and manufacturing, including:

  • Ensuring precise alignment of parts on both the plug and receptacle
  • Cutting bend relief and stripping cable jackets with precision
  • Trimming and stripping conductor backs accurately
  • Implementing meticulous soldering, braid shielding, insulator tube installation, and back nut potting
  • Securing O-ring and boot bend relief, among other tasks


Count on our proficiency in miniaturization to create cable assemblies that are compact, lightweight, and have a minimal footprint. Our solutions are tailored to meet the shape, size, weight, and power (SWaP) requirements of your device and electronic ecosystem.

Rugged cable assembly solutions

Rugged cable assembly solutions

Assembling connectors and cables for rugged devices requires specific tools, techniques, and materials to ensure proper functionality, reliability, and durability in challenging operating conditions and harsh environments. Our engineers and operators leverage their expertise in design, materials, and technologies to ruggedize your cable assembly solution, enabling it to withstand weathering, abrasion, shocks, vibrations, temperature extremes, electromagnetic interference, radiation, chemicals, as well as sterilization and cleaning processes.


Our ruggedization processes adhere to the highest connectivity standards, ensuring:

  • High sealing performance
  • Effective EMI shielding
  • Long flex life
  • Resistance to tension forces


We offer custom overmolds and cable colors for defense applications, to meet your specific needs.

Tailored cable solutions

Tailored cable solutions

Whether you’re in the early stages of project ideation or have fully defined design solutions, our seasoned cable assembly engineers are here to collaborate with you. They’ll assist in specifying and selecting the right materials and optimizing the form, fit, and function of various electrical, optical, fluid/gas, and hybrid connections. Taking into account the end-use application and its environment, our engineers integrate third-party connectors as needed.


Our capabilities encompass:

  • Overmolded cable assemblies for bend protection (including thermoplastic and silicone options) and right-angled overmolds
  • Wiring harness assemblies
  • Internal potting for enhanced sealing, enabling submersion
  • Heat shrinking to provide additional protection and support for exposed wire
  • Breakouts, pigtails, and fiber optic termination
  • Low-cost and disposable alternatives, among others


All our solutions adhere to the highest technology standards, ensuring ruggedness, sealing, and high-speed data transmission.

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* All emails to us will be answered within 24 hours. If you want an instant response, please talk to us on WhatsApp or Skype